39mm 4over Fork oil level

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  • Hammerhead2124
    Junior Member
    • Nov 2017
    • 10

    39mm 4over Fork oil level

    I have a chopper I’m building from a sportster. I bought 4 over tubes, shaved the lowers and now I’m reassembling them. I put the required oil level in, 10.5 “dry” and to me they still feel spongy. I have a 4” spacer that came with the tc brothers kit. So I know that’s not it, and the oil is Harley for oil E. I’m hoping someone knows the amount needed/weight needed for normal response.
  • Tattooo
    Senior Member
    • Sep 2012
    • 12407

    #2
    The level sounds right...

    How do you know they feel spongy?? Have you ridden the bike or are you just pushing it up and down sitting still???

    Have you ridden an extended front end before?? They are different...

    Comment

    • Hammerhead2124
      Junior Member
      • Nov 2017
      • 10

      #3
      I haven’t ridden an extended front end and yes just pushin it up and down on the floor compared to what the old ones felt like.

      Comment

      • 53panhead
        Member
        • Apr 2017
        • 72

        #4
        Originally posted by Hammerhead2124
        I haven’t ridden an extended front end and yes just pushin it up and down on the floor compared to what the old ones felt like.
        They do feel different, Not to worry you will be fine you don't want to much oil.

        Comment

        • hillcat
          Senior Member
          • Mar 2015
          • 1443

          #5
          I think another way to measure, on a stock length anyways, is to measure a certain number of inches from the top.
          I don't know what that number is nor do I know if this is the case with an extended front end.


          You can try a heavier weight oil but then it gets harsher on square edge bumps.
          How much do you weigh? Could you need heavier springs?
          Last edited by hillcat; 05-11-2018, 11:45 AM.

          Comment

          • vonhelmet
            Senior Member
            • May 2010
            • 389

            #6
            If I am not mistaken, fork tube length has nothing to do with quantity of fork oil. Put in the amount that the stock forks require. Make a longer spacer out of PVC pipe to add some preload.

            Comment

            • Tattooo
              Senior Member
              • Sep 2012
              • 12407

              #7
              Originally posted by vonhelmet
              If I am not mistaken, fork tube length has nothing to do with quantity of fork oil. Put in the amount that the stock forks require. Make a longer spacer out of PVC pipe to add some preload.
              Yes sir you are right.... It doesn't matter how long the tubes are it's the same amount of oil...

              Comment

              • Savwha
                Member
                • Apr 2015
                • 30

                #8
                Originally posted by Tattooo
                Yes sir you are right.... It doesn't matter how long the tubes are it's the same amount of oil...
                This was not the case when I went 6 over. My forks kept topping out until I added more oil.

                Here's another thread with the same issue and solution.

                Hey guys, I just installed some 6 over forks on my 94 Sportster and now it's topping out quite bad. I installed 9 oz (wet) of 20wt Belray oil along with a 6" PVC spacer on top of the springs. I measured the new fork tubes against the old ones and they are actually 6.75" longer. I hoping someone has had the same

                Comment

                • FatChibs
                  Senior Member
                  • Feb 2014
                  • 705

                  #9
                  that thread is inconclusive and ask many of the other people here who've done the same thing, you just put the stock amount of oil in it. im not even sure how you could tell if they are spongy, but something else may be wrong with your installation. if im wrong and someone proves otherwise ill delete this but imo thats all i did and i had 10 over forks, 4 over forks, rebuilt forks, and its always the same to me

                  Comment

                  • Tattooo
                    Senior Member
                    • Sep 2012
                    • 12407

                    #10
                    Originally posted by FatChibs
                    that thread is inconclusive and ask many of the other people here who've done the same thing, you just put the stock amount of oil in it. im not even sure how you could tell if they are spongy, but something else may be wrong with your installation. if im wrong and someone proves otherwise ill delete this but imo thats all i did and i had 10 over forks, 4 over forks, rebuilt forks, and its always the same to me
                    You are correct, It doesn't make a difference when you go longer in tube length....

                    Comment

                    • Tattooo
                      Senior Member
                      • Sep 2012
                      • 12407

                      #11
                      Originally posted by Savwha
                      This was not the case when I went 6 over. My forks kept topping out until I added more oil.

                      Here's another thread with the same issue and solution.

                      http://www.chopcult.com/forum/showth...t=42648&page=2
                      I agree with FC... My bet is you didn't have enough fluid in there in the first place.... But if it worked for you that's all that matters...

                      Comment

                      • farmall
                        Senior Member
                        • Apr 2013
                        • 9983

                        #12
                        OP can also add more preload with longer spacers if he wants.

                        Comment

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