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Mulligan Machine

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xs650 build/entry : part 5

We have done the service work to make this XS650 that has been slumbering in a barn since 1986 road ready. It is 100% road legal. I have my pack that we did a Product Review in a post last fall mounted up and ready to go.  All that is left is load Purple Rain on the truck to trek 1100 miles to the Ozark Mountain Scramble for 3 days of mountain riding and hopefully not much wrenching.

Tim



cb750-1 build/entry : part 5

After two 700 mile trips it was time for a reality check:

The king and queen seat looks awesome, and the sissy bar is really great to bungee your stuff to, but the seat is totally uncomfortable. My back went on strike, and so I started looking for a new, old seat without breaking the bank.

The 6 inch over forks match the seat perfectly, but twist like soft pasta when I just look at the brake lever, and god only knows how much bending they will still take after 36 years, before fatigue sets in terminally. They had to go!!!



New tubes were not in the budget. Fortunately I cleaned out a workbench last week and found a set of used standard fork tubes from a previous restoration. They have some rust where the head light brackets used to sit, but the seal area was OK. Out came the cherry picker, and 45 minutes later the bike was slammed to the ground with OEM stance. Nice!

The seat problem was solved on the other side of the big pond, where I found a vintage Giuliari seat on ebay Germany. It had terrible overspray and some busted seams and splits, but it was complete and no one bid on it. For 100 bucks (including shipping to relatives in Germany)  it was mine!!! My parent were shipping a box to me anyway, so they just stuck the seat into the package. This last purchase busted my $1000 ceiling by $50, but having no back pain on the long trip will be priceless!!!!

After cleaning the vinyl with acetone and rubbing off the primer on the delicate logos with silicone grease (works great), I patched the splits with a vinyl repair kit, sewed up a few seams and here it is:



Michael
Nashville/TN

ozark mountain scramble 2012 details

Hopefully everyone out there is in the final stages to get their bargain bashers ready for the Ozark Mountain Scramble, cause it's in full swing as of June 6th. We will meet at 2511 N 2nd Street Rogers, AR 72756 at 9 am SHARP to get acquainted and go over the day's ride. Plans are to hit the road by 9:45 and start our journey into the Ozarks.

There have been some adjustments to the daily maps as well as the main hi-res map, so all links have been updated and now show the slight route changes. To aid in directions, I have created some route sheets that will be provided on day one along with a copy of the hi-res map.You can see the route sheets here and here.

There are quite a few gas station options from day to day, however there are handful that only accept cash without any ATMs near. Be prepared.

If you have any questions or concerns shoot an email to hatchethairy@yahoo.com.

Day One


View Larger Map

Day Two


View Larger Map

Day Three


View Larger Map

xs650 build/entry : part 3

Well we did the whole DMV dance last week and made Purple Rain legal for the road. The last time this bike had any road duty was 1986. I wanted to do a few hundred miles on it to make sure it will stay running and together on the Ozark Mountain Scramble. I did 250 miles over the weekend on country roads with many different elevations and terrain. The sample roads ranged from small village 30 mph streets to 5 mile long uphill pulls and hills with 70 mile per hour down hill sweepers.

What we found out is the engineers that designed and built this motor knew how to build the reliability in. Once I worked out the fuel issues with leaking petcocks and dry rotted fuel lines we were able to keep the motor running on 2 cylinders. Knock on wood the electrical is all stock and has never been played around with. Everything electrical works with the exception of the horn and the back light for the tachometer.

We need to address a few item that are not show stoppers but in the name of safety should be repaired. The list is as follows:

1) Replace the rear swing arm bushings. When you apply the rear brake it shifts the swingarm and changes the direction you are traveling.

2) Replace the fork seals as they are weeping and spraying down the front of the bike with oil.

3) Replace the front brake pads as they were oil soaked at one time and it takes a country mile to stop. I have ridden drum brake bikes with more front brake stopping power than this bike.

4) Replace the high-low beam switch on the handlebars I looked down one moment it was there then the next moment is was gone.

5) Wash it up and get it ready for the 1100 mile truck ride From NY to Arkansas.

Tim





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