Rechopping the chopper - Rebuild Thread

[Phail]

Decided this year that I wanted to go another way with the chop chop. Also wanted to get it painted for real this time.





So I'm going with a smaller tank...hope I don't regret that. Dropping the king/queen seat. Internal throttle (Bikers Choice). High Mids. Shaving down the primary backing cover so it looks nice and dangerous. And a handful of other small things.

Can't wait to get it back on the road for a new season.

[DoomBuggy]

I dig the stance on there.

The way I have the gas tank on mine I get about 2 gallons out of it ( maybe ). I also have a quart bottle as a backup on the saddle bag. It is a compromise, but looks damn good.

[ElekVins]

this is good bones to (re)start !

[Hatchet54]

Wooooo Hyundai

[Phail]

Here is a shot of it before tearing it down.

[brooklynbomber]

Those Mullins trees look awesome!

[Phail]

Got a new 1.6 rim and a 2.75 tire coming. Hope it's narrow enough to fit the Lowbrow fork shrouds on. It will look awesome. Can't wait to get this bad boy on the road again. (also can't wait for this snow to stop)

[Phail]

New seat pan in the works (Yoga matt):



Mounting some foot boards and redoing the foot controls:

[Tater66]

Dumb seat question...

how do you plan on laminating the stack of yoga mats ? I wonder how the ribbed side will affect adhesion.
I ask because i have a seat pan and a mat about to be assembled.

[Phail]

Just going to spray glue them together. They are smooth on both sides. It's a nice closed cell foam material. Might be a little hard though, so I'm going to test it. Decided to go with a full sissy bar and a king/queen after all.

[Phail]

Lased up my narrower wheel

Found out that I could get a 1.6" rim. This should give me a bit more space between the fork legs.

[Phail]

Note: Lowbrow fork shrouds don't work with Mullin Super Narrow trees. I'll make it work.

[Phail]

Pipes all tacked up.

Picked up a pipe kit. Got these all cut and tacked up in about two hours.

[markwade74]

Nice!

[flatman]

Internal throttle questions. I assume its a pull throttle for modern carbs? How well does it work? Return spring system? How far into the handle bar does it go in, and instead of a set screw could it be plug welded in the handlebar and still be able to service it? Is it the kind that works with rubber grips? Thanks! Really nice looking bike. Like the pipes!