I wanted to continue on my progress from discussion in "How To" forum on CV Carb Rebuild and didn't think that arena was where this needed posted...
I finally got a jet and carb rebuild kit for a 1200 Sportster, as I have an 883cc, that I installed a big bore kit to 1250cc.
CV40 Keihin that was stock on the Hugger.
Thanks to the suggestions I received, (JBinNC, farmall, & others on the thread, kudos), I installed the biggest jets that came in the kit.
Pilot jet went from 45 to 48.
Main jet from 165 to 195.
The needle jet in the kit visually looked like a larger orifice so it went into the carb, I did not measure it (I no longer have a set of pin gauges).
I used the jet needle that came with the kit too, although it appeared to be the same, it was only .005" longer, with a .001" thicker head.
I remembered a tech tip out of Easy Riders I saved from way back when and removed enough of the housing, hiding the idle mixture screw, to access it easily.
It was (2) one half turns out from fully seated. I installed the new one from the kit, with its washer, o-ring, and spring, then set it to (3) one half turns out.
Engine started right up on the static timing. Ran it a few times for a couple minutes, to warm it up, get oil circulated, burn off any assembly lube not wiped out of the combustion chamber, and listen for abnormal sounds. Then I through the timing light on it and dialed it in.
I then took the trike out for a test run in the neighborhood, maybe 3-4 miles, that's it and it ran really good.
Starts easy and sounds a little different, but good, no black or blue smoke either!
All I need to do for now is get some break-in miles on it, a gas stop, and start printing the plugs to see where dialing in the carb needs to be perfected. I went as rich as the kit allowed me to, so I am hoping things are fine for starters. A little early to tell, but plan on getting in the wind today for a short while with a screwdriver and plug wrench.
Then I will be hitting the swap meets, in this new coming year, for a crossover exhaust that accepts slip-ons.
I think the old gal will be happy, it's her ride!
Till then, the holiday is upon us, Merry Christmas!
I finally got a jet and carb rebuild kit for a 1200 Sportster, as I have an 883cc, that I installed a big bore kit to 1250cc.
CV40 Keihin that was stock on the Hugger.
Thanks to the suggestions I received, (JBinNC, farmall, & others on the thread, kudos), I installed the biggest jets that came in the kit.
Pilot jet went from 45 to 48.
Main jet from 165 to 195.
The needle jet in the kit visually looked like a larger orifice so it went into the carb, I did not measure it (I no longer have a set of pin gauges).
I used the jet needle that came with the kit too, although it appeared to be the same, it was only .005" longer, with a .001" thicker head.
I remembered a tech tip out of Easy Riders I saved from way back when and removed enough of the housing, hiding the idle mixture screw, to access it easily.
It was (2) one half turns out from fully seated. I installed the new one from the kit, with its washer, o-ring, and spring, then set it to (3) one half turns out.
Engine started right up on the static timing. Ran it a few times for a couple minutes, to warm it up, get oil circulated, burn off any assembly lube not wiped out of the combustion chamber, and listen for abnormal sounds. Then I through the timing light on it and dialed it in.
I then took the trike out for a test run in the neighborhood, maybe 3-4 miles, that's it and it ran really good.
Starts easy and sounds a little different, but good, no black or blue smoke either!
All I need to do for now is get some break-in miles on it, a gas stop, and start printing the plugs to see where dialing in the carb needs to be perfected. I went as rich as the kit allowed me to, so I am hoping things are fine for starters. A little early to tell, but plan on getting in the wind today for a short while with a screwdriver and plug wrench.
Then I will be hitting the swap meets, in this new coming year, for a crossover exhaust that accepts slip-ons.
I think the old gal will be happy, it's her ride!
Till then, the holiday is upon us, Merry Christmas!
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