Bigsky Beer Budget Build. Vulcan 800 Classic

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  • Biskyxj
    Member
    • Feb 2016
    • 73

    Bigsky Beer Budget Build. Vulcan 800 Classic

    So i have had this bike since my senior year in highschool. Rode it all over the countryside and even in Germany. After years of owning this bike I have decided to try my hand at maki g some changes. I figured I might as well make a thread to keep track of my progress.
  • Biskyxj
    Member
    • Feb 2016
    • 73

    #2

    Here is a picture of the bike from 13 years ago when my wife and I rode it away from our justice of the peace wedding.

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    • Biskyxj
      Member
      • Feb 2016
      • 73

      #3

      Here is a more recent picture of where I am beginning.


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      • Biskyxj
        Member
        • Feb 2016
        • 73

        #4


        Start stripping it down.


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        • Biskyxj
          Member
          • Feb 2016
          • 73

          #5
          So here is a start to my seat pan

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          • Biskyxj
            Member
            • Feb 2016
            • 73

            #6


            Heres the pan on the bike. After doing a 95 mph test drive i realized that the seat was not the right shape. I had this feeling like i was going to slide right off the back.

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            • Biskyxj
              Member
              • Feb 2016
              • 73

              #7
              Made a legalish way to hold the license plate and threw on an L.E.D tail light that i got from amazon, i will eventually relocated the tail light when I get a rear fender and sissy bar setup. But for right now I cant resist riding. Infact the weather right now is amazing for march in Montana.

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              • Biskyxj
                Member
                • Feb 2016
                • 73

                #8
                My bro ordered two sets of bars for his build so he threw me the set he decided not to use. Couldn't turn down that offer.


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                • Biskyxj
                  Member
                  • Feb 2016
                  • 73

                  #9
                  In the process of swapping bars I broke my factory throttle tube. So after realizing that a new one from the stealership was $50 I got my ass on ebay and bought a used set of grips with a throttle tube for $10 cuz I am cheap. And finsied getting everything buttoned up

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                  • Biskyxj
                    Member
                    • Feb 2016
                    • 73

                    #10
                    Really starting do dig the way things are going.


                    And since my bud has his bike in my garage and I have been burning the midnight oil on it as well better throw in a shot of it as well.

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                    • Biskyxj
                      Member
                      • Feb 2016
                      • 73

                      #11
                      I took the stock front fender and hacked it with a cutoff wheel and have basically scratched my head for a week deciding what I am gonna go with it. Because it is plastic my mounting options are getting creative. I will be building a sissy bar and fenter strut that will be capable of strapping a bag to for some extended trips this summer.

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                      • hardrock785
                        Member
                        • Feb 2011
                        • 42

                        #12
                        looks great!

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                        • Biskyxj
                          Member
                          • Feb 2016
                          • 73

                          #13
                          Picked up some 1/2" square stock today when we went to town. Planning to try building a sissybar fender strut this week when o get some free time.

                          Does anyone have some advice for putting a twist in square stock? Things to keep everything even.

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                          • CricketTN
                            Junior Member
                            • Dec 2015
                            • 6

                            #14
                            Heat up as much as you want twisted (no more than about 10") with a torch. Get it to a dull orange, even along the length. Clamp one side in a vice, put a cresent wrench on the other end, and twist till it looks good. Usually 3 turns works well.

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                            • Biskyxj
                              Member
                              • Feb 2016
                              • 73

                              #15
                              Aprreciate the help.

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