What size round stock for sissy bar?

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  • DeathTrapFXR
    Junior Member
    • Oct 2011
    • 26

    What size round stock for sissy bar?

    Hey, I'm making a sissy bar for my 79 FXDL and was wondering what a good size for round stock would be? I have some OEM harley sissy bar mounting plates, so I want to make sure that the round stock isn't too big to fit inside the mounts.

    I would just go measure the size of the mounts, but I'm at work and wanted to pick up the round stock when I get off.

    also if ya'll have any cool photos of your homemade sissy bars it'd be cool to see um
  • brach77
    Senior Member
    • Oct 2011
    • 1401

    #2
    I used 1/2" round stock and it fit the factory plates very well.

    Comment

    • BadMonkeyMW
      Senior Member
      • Jul 2010
      • 938

      #3
      Yep, 1/2" is the standard.

      Comment

      • Deckard43
        Senior Member
        • Sep 2011
        • 779

        #4
        I used 1/2" on mine. I wish i would have went 5/8. It shakes alot at idle. I'm sure when i get my king/queen bolted up it wont anymore.
        Photobucket Pictures, Images and Photos

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        • hutchings
          Senior Member
          • Sep 2010
          • 481

          #5
          Depends how tall you're planning on making it, 1/2" is the standard that most use.

          But if it's really tall 5/8" might be a better choice for added rigidity.

          Oh, and make sure you use COLD ROLLED round stock too.

          Comment

          • CRFyou
            Senior Member
            • Mar 2010
            • 5468

            #6
            How tall is it going to be?

            I use 5/8 on anything taller than a short loop.

            If it's going to be used to strap shit to or a back rest, I'd use 5/8 and not worry about it.

            My BSA is rocking 5/8 and it's solid as shit. I could put a fat chick back there no problem.

            Getting this shit chromed and painted this week....

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            • brooklynbomber
              Senior Member
              • Sep 2011
              • 1944

              #7
              What about using stainless? Not wanting to powder or chrome mine.

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              • redasphalt3
                Member
                • Sep 2009
                • 94

                #8
                I made one with 7/16 the other day, seems solid enough to me. The thicker they are the heavier the vibrations.

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                • DeathTrapFXR
                  Junior Member
                  • Oct 2011
                  • 26

                  #9
                  I'm gonna pick up some 5/8's cold rolled tomorrow, its only gonna be 7 dollars and some change for a 6ft piece, so if it doesn't work out i'll buy another size. Thanks for the input really helped me out, I'll put up a picture of it once it's on the bike.

                  Comment

                  • brooklynbomber
                    Senior Member
                    • Sep 2011
                    • 1944

                    #10
                    Looking to do a sissybar thats about 36"-40" from lower mount on drop out to tip. Planning on strapping a bunch of shit to it all the time, having my lady on the back every once and awhile. I'd prefer stainless steel so I dont have to chrome or paint. Any issues with this height on a harder material like stainless? 9/16"-5/8" material preferred. How is this material to bend? I'll be using MAP gas to do my bends.

                    Comment

                    • gypdawg
                      Member
                      • Feb 2013
                      • 43

                      #11
                      Me and a buddy just did mine yesterday, I used 1/2' round bar. Did it 16' up off fender.Its sturdy as hell. I was going to do a thread on it,but you guys know what your'e doing already.

                      Comment

                      • porkchop5000
                        Senior Member
                        • Feb 2013
                        • 104

                        #12
                        1/2" or 5/8"? depends on the look you want. i like the 1/2" for long bikes. and stainless is your best bet! polish it out and itll shine forever!

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