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Old 11-17-2009   #1
 
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TECH: Make an affordable leather seat that looks pro!

If you've ever wanted to make your own seat but think you can't, you're dead fucking wrong. You don't even have to know how to sew! I found an old-world leather shoe craftsman in my area and he does awesome work. He runs all of my seats through his industrial sewing machines for $20-35 bucks, depending on the size.
The leather I get at the local Tandy Leather, usually for around $35. The dye is about $8 and the glue is about $10. The foam is whatever you have available, but I like old pool floaties, yoga and camping mats from Walmart for $10.

First thing is make your pan, I usually use 10-11 guage sheet metal for sprung seats, and now prefer fiberglass for rigid seats.
Lay out your pan and cover it with foam. Shape it how you want. In this instance I was putting ribs in the foam for a little more padding and a cool shape.

Then cut enough leather to cover the bottom of the pan. Push the leather against your hinge and spring studs to know where to cut them out. Then use a punch to cut the holes for the studs to poke through


Cut the leather for the bottom of the pan out, about 1" wider than the seat pan.
Glue that leather to the bottom of the seat pan.

This Super 77 glue wasn't as effective, because it will seperate after a little bit in hot environments. Contact cement does work well however.
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Old 11-17-2009   #2
 
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This shot shows the extra strips of foam glued in place
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Old 11-17-2009   #3
 
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Okay, here comes the hard part. You need to mold the top piece of leather to the shape of the seat. I "case"(wet) the leather under warm to hot water. Even though it is wet, you can still apply adhesive to the underside of the leather. Apply glue to the center of the leather, and the center of the top of the seat pan.
Push the top of the leather into place and start molding and pushing the leather into place all around the seat pan.

Once the leather is fully molded into place you can apply adhesive to the inside of the flange area all around the seat. Clamp it together and let it dry.


Once it is completely dry, I like to dye it before the stitching. I like the look of the white stitching against the black leather. Rub the leather into place, let it dry for a few minutes and then buff off the remainder. Do that like 5 or 6 times.
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Old 11-17-2009   #4
 
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Then have your favorite shoe repair guy stitch it up!

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Old 11-17-2009   #5
 
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Perfect timing. Thanks for your post, just answered a question I had. Looks good. You have photos of the other one you did?
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Old 11-17-2009   #6
 
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There have been a few-
My latest

My first

with P-pad I made

And with a backrest I made cuz I got sick of sliding off the back
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Old 11-17-2009   #7
 
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F'n awesome. What do you clamp the two pieces of leather with to let it dry?
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Old 11-17-2009   #8
 
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Damn! Those look kick ass! I used to make those leather wallets and stuff from Tandy when I was in the 7th grade. I still have a leather visor from those days! Hummm...now you have me thinking.
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Old 11-18-2009   #9
 
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any other pics of that backrest? That's a good idea for those long hauls. Is it removable or permanent.
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Old 11-18-2009   #10
 
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that backrest is removable It screws into the underside of the seat. Sorry I don't have any more close up pics of it.

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Old 11-18-2009   #11
 
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Quote:
Originally Posted by earz View Post
F'n awesome. What do you clamp the two pieces of leather with to let it dry?
I bought a packet of spring loaded clamps from Harbor Freight. There is something like 25 in a tube for $3 or so. Those and some rulers laid on either side of the flange work well.
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Old 11-18-2009   #12
 
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what kind of leather did you use? ive wanted to do this myself but wasnt sure what leather to use.
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Old 11-18-2009   #13
 
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I think he used vegetable tanned leather, but I'm not sure. I was talking to a guy today who recommended using upholstery leather instead of tooling leather because the tooling leather doesn't stretch as well. But then again you can't carve or imprint or decorate the upholstery leather.
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Old 11-18-2009   #14
 
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Quote:
Originally Posted by earz View Post
I think he used vegetable tanned leather, but I'm not sure. I was talking to a guy today who recommended using upholstery leather instead of tooling leather because the tooling leather doesn't stretch as well. But then again you can't carve or imprint or decorate the upholstery leather.

I used vegetable tanned leather in 4/5oz and 6/7 oz. Both sizes can be tooled and also stretch very easily.
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Old 11-18-2009   #15
 
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Good job man, I have been making some seats also, and my sewing machine is out of commission. Good idea about the shoe repair man.
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Old 11-19-2009   #16
 
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Thanks for the write up! Now I can stop pestering you with questions!
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Old 11-21-2009   #17
 
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Cool post. Looks like something I'll try.
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Old 11-27-2009   #18
 
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i guess i wasnt the only one pestering tobiism about his seats via PM
i love this how to
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Old 11-27-2009   #19
 
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Not trying to hijack the post- I do leatherwork and just wanted to throw a tip out there. If you want a deeper and darker black, dye the leather a dark blue color before the black. This creates a deeper black and the black covers more evenly. Also after wetting leather, it's good to re-oil the leather. I use extra virgin olive oil as it is neutrally pH balanced, but you can use neats foot or what ever you prefer. Just a few tips I've picked up along the way.
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Old 11-27-2009   #20
 
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Quote:
Originally Posted by FatSmitty View Post
Not trying to hijack the post- I do leatherwork and just wanted to throw a tip out there. If you want a deeper and darker black, dye the leather a dark blue color before the black. This creates a deeper black and the black covers more evenly. Also after wetting leather, it's good to re-oil the leather. I use extra virgin olive oil as it is neutrally pH balanced, but you can use neats foot or what ever you prefer. Just a few tips I've picked up along the way.
By all means Smitty, thats great info!
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