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American Bikes, Build Threads & How-To’s Build threads, tech Q&A and conversations centered around custom-built American motorcycles

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Old 02-24-2012   #1
 
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seancrosseyed

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Join Date: Aug 2010
Posts: 4
'04 sporty chain conversion

I have an '04 1200R and I want to convert it to chain drive. I've seen the conversion kits out there but I want to attempt to save some $$ and piece it together myself.
Does anyone know exactly what I'll need? sizes etc? I'm going to be running a Paughco '04 up rubber mount rigid frame, if that makes a difference.
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Old 02-24-2012   #2
 
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MercuryMoto67

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Join Date: Mar 2011
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I have the same year bike which I plan to chain also. I plan on going with a 48 tooth rear sprocket but not sure on the front yet. I think the rear sprocket either has to be dished or offset with spacers? I don't know. I haven't looked too far into it.

I'm very interested in this thread. I hope someone chimes in with some useful info.
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Old 02-24-2012   #3
 
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xl1200s

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its a bit of a trade secret for most people i guess that or they are just assholes.

3/8" dish rear no spacer but hone the centerof the sprocket to fit on the hub. do it at a machine shop. j&p sells the front sprocket for a five speed, then you need to make a spacer to recess into the oil seal 1/4" worked for me. the spacer... i cant give you specifics as i dont have them and dont feel like pulling mine apart to see. but i cut it out of the stock pulley.

tools i used:
angle grinder
output shaft socket(homemade)
4" stone hone
locktite

done. took about 1hr to do took about 1mnth @ 8hrs/day to get it all figured out.
measure twice cut once. and go with stock gear or ull lose yer cruise.
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Old 02-25-2012   #4
 
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Tito

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Don't know about 04, but here's a how-to I put together when I did my 96. Has part numbers (for a 96) and also prices........

http://www.chopcult.com/forum/showth...ain+conversion
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