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  1. Replies
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    Thanks dude. From everything I've been reading, I...

    Thanks dude. From everything I've been reading, I can do a few pulls (10 seems too be the magic number) per mold.
  2. Replies
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    So the lense isn't perfect by any means but a lot...

    So the lense isn't perfect by any means but a lot better thank I expected. I didn't use enough epoxy, it's only half as deep as the original. I could run this is I wanted (after some sanding and...
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    My wife makes custom tumblers (shameless plug...

    My wife makes custom tumblers (shameless plug Rosie's Custom Crafts) and uses a torch when she lays down epoxy.

    So I made a 2 part mold and I'm hoping the second part had enough material to...
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    The mold putty came in the other day and it...

    The mold putty came in the other day and it wasn't exactly what I was looking to use but I gave it a shot. The first attempt was the flat clear inner lense. I used too much putty and the lense...
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    So no picture update because the bike really...

    So no picture update because the bike really doesn't look any different. I got an LED flasher in yesterday and made sure it worked with the turn signals. Installed that and ran the wires. That's...
  6. Replies
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    104420 Here's a fixed picture of the new...

    104420
    Here's a fixed picture of the new cluster. I have done more egging out of the holes.
  7. Replies
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    Right on. Thanks dude. I've been back to work...

    Right on. Thanks dude.

    I've been back to work full time for 2 weeks now and this is the only update I've got. I wasn't really happy with the first cluster i made so I made another one. Thicker...
  8. Replies
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    I've got a bare bones diagram I'm (mostly)...

    I've got a bare bones diagram I'm (mostly) following but I'm always up for more help. I'd love to see what you've done. Here's the diagram I got.
    104309
  9. Replies
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    474

    Now that's awesome! Maybe we should try and get...

    Now that's awesome! Maybe we should try and get the vest out there (and not by mail).
  10. Replies
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    474

    Whatever happend to the original Traveling Lid? I...

    Whatever happend to the original Traveling Lid? I know that the Traveling Vest is STILL in PA from when I passed it along in 2018.
  11. Replies
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    4,934

    1 step forward, 2 steps back. Argh, so I found a...

    1 step forward, 2 steps back. Argh, so I found a guy on the KZ rider forum who draws up wiring diagrams. I should have followed it to the T from the beginning. But I tried using the parts I already...
  12. Replies
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    Making progress!!! I ran power to ignition, start...

    Making progress!!! I ran power to ignition, start button, and headlight switch. Tonight, if I'm lucky, I'll run power to the outlet and speedo lights. Here's a link to my Instagram with a little...
  13. Replies
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    Wish me luck y'all. About to tear into this...

    Wish me luck y'all. About to tear into this harness and slim it down. Hope I don't fuck anything up.
    103888
  14. Dude!!!! This gives me an idea on what to do with...

    Dude!!!! This gives me an idea on what to do with the scrap wood I've got in my garage/shop!.
  15. Replies
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    Last night I welded the bottom of the battery box...

    Last night I welded the bottom of the battery box and test fit the battery. I knew it was gonna be too small, so luckily I had saved some toolbox foam. I cut it to fit around the whole battery but...
  16. Replies
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    Little but more progress today. My new battery...

    Little but more progress today. My new battery came in so I started on the battery box modifications. If I just left it alone, I was worried that if I hit a bump hard enough I would damage the...
  17. Replies
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    Lunch time update. Last night I spent most of the...

    Lunch time update. Last night I spent most of the time cleaning up my work table/toolbox top. After that, I modified the stock air box by cutting off the bottom half. Installed an aluminum plate on...
  18. Replies
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    I had completely forgot that I had downloaded the...

    I had completely forgot that I had downloaded the repair manual and that had the correct diagram. I now have a slight problem. Since I want to clean up the the bars and have very little on them,...
  19. Replies
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    Tonight was supposed to be the night I started...

    Tonight was supposed to be the night I started wiring the 440 up but the kinda didn't happen. I installed everything back into the cluster, with their respected harnesses, pulled out the stock...
  20. Replies
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    I need to keep reminding myself to "K.I.S.S."...

    I need to keep reminding myself to "K.I.S.S." (Keep it simple, stupid), well, for the most part. No pictures yet but last night I mounted the rear fender 100%. I used existing holes on the fender and...
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    Welcome to the forum and the KZ Twin club. I had...

    Welcome to the forum and the KZ Twin club. I had that happen to my 440 after I got it running. Rebuilding the carbs should fix the leak.
  22. Replies
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    Sky, I put the 5gal tank on the shelf for now....

    Sky, I put the 5gal tank on the shelf for now. What's on her now is the stock tank. Now that you've put the idea of following the lines of the fairing, a Suzuki GS tank might flow better.
  23. Replies
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    So the wife and her best friend had a "Fancy tea...

    So the wife and her best friend had a "Fancy tea party" for all our kids (total 5, ages 1-4). So i spent all day in the garage. Took me a while but its finally done! Well, the custom console/cluster...
  24. Replies
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    The bracket system I came up with last night was...

    The bracket system I came up with last night was going to be too tall to fit inside the fairing. So I scrapped it and finally came up with one that worked! I do have to make some minor adjustments to...
  25. Replies
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    So the 8 year old AGM battery I picked up from my...

    So the 8 year old AGM battery I picked up from my brother STILL held a charge! Woohoo!!!!! The new LED light came in too so I spent all last night working on a mounting bracket (sorry no pics).
    ...
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