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  1. Replies
    6
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    259

    Trying to fix part of the lense was a bit of a...

    Trying to fix part of the lense was a bit of a success. I was able to fix the top "bubble" part by making it flatter. Yes I burned the lense but again, I'm going to recast it later. Also, the glue...
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    6
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    259

    This is gonna be a trial and error thing too...

    This is gonna be a trial and error thing too dude.

    So I got the light in today and my suspicious were correct, the lense is cracked. The heat warpage is a little worse too. I'm going to try and...
  3. Replies
    6
    Views
    259

    Casting Tcme Lense

    So I might have made a small mistake. I bought a TCME taillight on eBay this weekend for DIRT CHEAP. Now I noticed in the pictures that the lense is melted a little on the bottom but I'm not too...
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    104774

    104774
  5. Replies
    59
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    6,392

    It's alive!!!!!!!!!!!!!!!

    I've been busy with work and life so Rusty got pushed to the back burner. A few days ago I fired her up and let her warm up for about 15 mins. She still backfired a bit so I decided to feel the...
  6. Replies
    59
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    6,392

    Wish me luck y'all. About to tear into this...

    Wish me luck y'all. About to tear into this harness and slim it down. Hope I don't fuck anything up.
    103888
  7. Replies
    5
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    1,383

    Dude!!!! This gives me an idea on what to do with...

    Dude!!!! This gives me an idea on what to do with the scrap wood I've got in my garage/shop!.
  8. Replies
    59
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    6,392

    Last night I welded the bottom of the battery box...

    Last night I welded the bottom of the battery box and test fit the battery. I knew it was gonna be too small, so luckily I had saved some toolbox foam. I cut it to fit around the whole battery but...
  9. Replies
    59
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    6,392

    Little but more progress today. My new battery...

    Little but more progress today. My new battery came in so I started on the battery box modifications. If I just left it alone, I was worried that if I hit a bump hard enough I would damage the...
  10. Replies
    59
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    6,392

    Lunch time update. Last night I spent most of the...

    Lunch time update. Last night I spent most of the time cleaning up my work table/toolbox top. After that, I modified the stock air box by cutting off the bottom half. Installed an aluminum plate on...
  11. Replies
    59
    Views
    6,392

    I had completely forgot that I had downloaded the...

    I had completely forgot that I had downloaded the repair manual and that had the correct diagram. I now have a slight problem. Since I want to clean up the the bars and have very little on them,...
  12. Replies
    59
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    6,392

    Tonight was supposed to be the night I started...

    Tonight was supposed to be the night I started wiring the 440 up but the kinda didn't happen. I installed everything back into the cluster, with their respected harnesses, pulled out the stock...
  13. Replies
    59
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    6,392

    I need to keep reminding myself to "K.I.S.S."...

    I need to keep reminding myself to "K.I.S.S." (Keep it simple, stupid), well, for the most part. No pictures yet but last night I mounted the rear fender 100%. I used existing holes on the fender and...
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    830

    Welcome to the forum and the KZ Twin club. I had...

    Welcome to the forum and the KZ Twin club. I had that happen to my 440 after I got it running. Rebuilding the carbs should fix the leak.
  15. Replies
    59
    Views
    6,392

    Sky, I put the 5gal tank on the shelf for now....

    Sky, I put the 5gal tank on the shelf for now. What's on her now is the stock tank. Now that you've put the idea of following the lines of the fairing, a Suzuki GS tank might flow better.
  16. Replies
    59
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    6,392

    So the wife and her best friend had a "Fancy tea...

    So the wife and her best friend had a "Fancy tea party" for all our kids (total 5, ages 1-4). So i spent all day in the garage. Took me a while but its finally done! Well, the custom console/cluster...
  17. Replies
    59
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    6,392

    The bracket system I came up with last night was...

    The bracket system I came up with last night was going to be too tall to fit inside the fairing. So I scrapped it and finally came up with one that worked! I do have to make some minor adjustments to...
  18. Replies
    59
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    6,392

    So the 8 year old AGM battery I picked up from my...

    So the 8 year old AGM battery I picked up from my brother STILL held a charge! Woohoo!!!!! The new LED light came in too so I spent all last night working on a mounting bracket (sorry no pics).
    ...
  19. Replies
    59
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    6,392

    Not a whole lot to show tonight. Mounted the tail...

    Not a whole lot to show tonight. Mounted the tail light and turn signals. I'm really liking the way they look together.
    102968
    And I ordered a new 4x6 LED headlight. The set up I made just didn't...
  20. Replies
    59
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    6,392

    So last night, I impressed myself. I wasn't sure...

    So last night, I impressed myself. I wasn't sure if gutting the old sockets would work but it did! I cut the mounting points off the new lights and inserted them into the sockets for the original...
  21. Replies
    59
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    6,392

    102870 Mounted the headlight up and I kinda dig...

    102870
    Mounted the headlight up and I kinda dig it and I kinda don't. I like it because I made the lights fit and work on the bike. I don't like them because they don't fill rhe fairing opening. I...
  22. Replies
    59
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    Here is What I did last night. I started...

    Here is What I did last night. I started finishing the cluster temple with the actual parts I'd be using. 102864
    102865
    I spent a LOT of time measuring every half inch and marking the entire a...
  23. Replies
    59
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    6,392

    So I might not be an amazing fabricator, have...

    So I might not be an amazing fabricator, have access to all the fancy tools & machines to make parts, or know someone (close to me with said skills and all) that can help me. BUT what I do have a...
  24. Replies
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    So i spent a Lot of time in the garage and have...

    So i spent a Lot of time in the garage and have almost nothing to show lol.
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    102681
    Took apart the speedo to clean the glass and see if I could install some LEDS. Yeah..... That didnt work...
  25. Replies
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    No progress pics but last night i finished making...

    No progress pics but last night i finished making mounting brackets for the fairing. Now, I'm not the best welder in the world, I'm still learning as i go, but the welds are holding. Also got the...
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