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  1. Replies
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    Having removed the engine and primary in previous...

    Having removed the engine and primary in previous videos it was noticed that there was quite an amount of transmission oil everywhere requiring closer inspection. A first test of the actual gear...
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    Video part 8 posted to...

    Video part 8 posted to
    http://www.chopcult.com/forum/showthread.php?t=53163
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    Having separated the inner primary in the last...

    Having separated the inner primary in the last chapter, its now time to remove the engine from the frame. For this an engine stand will really become important to do so.

    I mark the hoses first,...
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    Video part 7 posted to ...

    Video part 7 posted to
    http://www.chopcult.com/forum/showthread.php?t=53163
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    In this episode of the project we will continue...

    In this episode of the project we will continue on with the removal of the primary, primarily in support of the removal of the engine so that it can be sent off for a bottom end rebuild. I will note...
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    Video Part 6 posted to ...

    Video Part 6 posted to
    http://www.chopcult.com/forum/showthread.php?t=53163
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    In this chapter we will be doing the standard...

    In this chapter we will be doing the standard rebuild for cleaning of an S&S Super E (shorty) carburetor. This carb has seen some considerable time in standing gas due to the bike sitting up due to...
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    Video Part 5 posted to ...

    Video Part 5 posted to
    http://www.chopcult.com/forum/showthread.php?t=53163
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    Part 5 continues with the removal of the cylinder...

    Part 5 continues with the removal of the cylinder on the front of the engine. This begins with the loosening of the base nuts with a 9/16 in a cross pattern slowly removing tension until all of the...
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    Counter cluster shimmed to .005, new shaft and...

    Counter cluster shimmed to .005, new shaft and seal
    https://i.imgur.com/ZaGvvawl.jpg

    Retaining bracket torqued to 105in/lb
    https://i.imgur.com/prmeZCHl.jpg

    Kick start gear components assembly...
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    Video Part 4 posted to ...

    Video Part 4 posted to

    http://http://www.chopcult.com/forum/showthread.php?t=53163
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    In part four, I find it necessary at this point...

    In part four, I find it necessary at this point to remove the oil bag so that I can bring it over to the bug ranch so that the ear can be welded. Removal of these units are not as obvious as one...
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    A Fine fit with independent rotation of the gear...

    A Fine fit with independent rotation of the gear and bushing on the shaft.
    https://i.imgur.com/nudMGD0l.jpg

    Retainer clip and further additions
    https://i.imgur.com/YDqImKjl.jpg

    Full Assembly...
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    Assembly of the countershaft was staged but there...

    Assembly of the countershaft was staged but there was a sizing issue with one of the bushings
    https://i.imgur.com/gfJnXIQl.jpg

    This one was just too big to fit
    https://i.imgur.com/GAskEHpl.jpg...
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    Part 3 posted in this thread ...

    Part 3 posted in this thread

    http://www.chopcult.com/forum/showthread.php?t=53163&p=820726#post820726
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    We begin this chapter by packing up and going off...

    We begin this chapter by packing up and going off to the machine shop where we meet with David Rumping who did the original machining will investigate the issue with the valve and front rocker noise....
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    Yeah its true the plate prevents slipping, but...

    Yeah its true the plate prevents slipping, but anything press fit that 'falls' into a race is not fit as prescribed regardless. The remediation was still more prudent than leaving it alone. If the...
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    Ah, yes.... Its much more evident in the video,...

    Ah, yes.... Its much more evident in the video, in pictures not much by way of context.


    I threw the bearing in the freezer for an hour as I staged the press. When I got ready to go, on the...
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    Please be more specific..

    Please be more specific..
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    Countershaft cluster...

    Countershaft cluster
    https://i.imgur.com/43tcpJKl.jpg

    Exploded
    https://i.imgur.com/YspBUNZ.jpg

    Blind puller
    https://i.imgur.com/ot7ck0Dl.jpg

    First Out
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    Temporary addition of backing plate...

    Temporary addition of backing plate
    https://i.imgur.com/JaOgiqbl.jpg


    Bearing Prep
    https://i.imgur.com/ZYWXCe6l.jpg


    Grease inner and outer on spacer
    https://i.imgur.com/x58uPsZl.jpg
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    Final Gear installed on bearing...

    Final Gear installed on bearing
    https://i.imgur.com/CnFovfkl.jpg


    Parts laid out
    https://i.imgur.com/EvHQZ9Vl.jpg


    and shaft
    https://i.imgur.com/lCwR6lYl.jpg
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    Race repair https://i.imgur.com/nirt07Rl.jpg ...

    Race repair
    https://i.imgur.com/nirt07Rl.jpg



    https://i.imgur.com/ABDqfbyl.jpg



    1st and 2nd inspected
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    Press mount fab. ...

    Press mount fab.

    https://i.imgur.com/2IcBRPyl.jpg


    https://i.imgur.com/QqiIcYDl.jpg


    https://i.imgur.com/e6G1SDrl.jpg
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    http://www.chopcult.com/forum/showthread.php?t=531...

    http://www.chopcult.com/forum/showthread.php?t=53163&p=820726#post820726

    The second video has been posted in this thread
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