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View Full Version : The Suzuki Freight race bike build



Jessechop
10-22-2016, 8:10 PM
A little background. I am very involved with the Loring Timing Association and land speed racing motorcycles.

Over the winter I built a mini bike side car rig to get around the pits with and used a Harbor Freight 212 clone motor.

http://i144.photobucket.com/albums/r180/jessechop/12998642_10154159982114783_3953566985127714008_n_z psh1fgrwbu.jpg (http://s144.photobucket.com/user/jessechop/media/12998642_10154159982114783_3953566985127714008_n_z psh1fgrwbu.jpg.html)

At the first event of the summer I decided to give the mini bike a run. After a few changes to meet the rules I took off. I was expecting 35 mph or so. I was surprised when I clocked in at 46 mph at the mile and 52 mph at the mile and a half. This is a stock motor with a govener bypass, 18lb valve springs, hi flow air filter and a header. The rest is stock.

That lead me to want to build a race bike around this motor. The aftermarket support is huge for these. However with numerous other race bikes it simply didnt make sense to do so. Fast forward to the week after our last event and my girlfriend mentioned how she would like to race, something small and easy to run. My brain told me this was the go ahead to build the HF powered bike.

Originally I wanted to build a boardtrack type bike. While looking for wheels and forks I came upon a 1981 Suzuki GS550 for the sum of $400. I went and looked at the bike, it was not running due to a undetermined electrical problem. The bike looked good so I paid the man and brought it home. About 10 minutes later I had it running, dirty contacts in the kill switch was the culprit. I rode it around that afternoon and contemplated flipping it to make a few bucks as it was clean and ran great. I decided against it.

After pulling off all of the stuff I didnt want I sold all of that to a local that does alot of parts selling on Ebay for $200. Fair by me. At this time I also ordered a Voodoo Vintage hardtail. I have used them in the past and am happy with their product.

The bike went on the table

http://i144.photobucket.com/albums/r180/jessechop/14492472_10154622818899783_6730955373871274259_n_z psbh7whlp8.jpg (http://s144.photobucket.com/user/jessechop/media/14492472_10154622818899783_6730955373871274259_n_z psbh7whlp8.jpg.html)

and cut

http://i144.photobucket.com/albums/r180/jessechop/14470464_10154622818949783_2490766693252606769_n_z psymz8pflm.jpg (http://s144.photobucket.com/user/jessechop/media/14470464_10154622818949783_2490766693252606769_n_z psymz8pflm.jpg.html)

And hardtail fitted

http://i144.photobucket.com/albums/r180/jessechop/14469433_10154622819049783_7494904601035006235_n_z ps3my0gkhw.jpg (http://s144.photobucket.com/user/jessechop/media/14469433_10154622819049783_7494904601035006235_n_z ps3my0gkhw.jpg.html)

http://i144.photobucket.com/albums/r180/jessechop/14449795_10154622818974783_7019132875033068634_n_z ps5o7vqeqe.jpg (http://s144.photobucket.com/user/jessechop/media/14449795_10154622818974783_7019132875033068634_n_z ps5o7vqeqe.jpg.html)

And the motor fitted. I ended up having to use a jack shaft since the tire height and no transmission requires some serious reduction. I may run a variable type clutch at a later time. Will see how this pans out first

http://i144.photobucket.com/albums/r180/jessechop/14519938_10154622819114783_2858009504220292061_n_z psfzjjfhda.jpg (http://s144.photobucket.com/user/jessechop/media/14519938_10154622819114783_2858009504220292061_n_z psfzjjfhda.jpg.html)

One thing I did learn was the connecting rods and stock flywheels are time bombs so proper replacements were bought

http://i144.photobucket.com/albums/r180/jessechop/14457445_10154622819144783_243608702847168696_n_zp s54qiaza1.jpg (http://s144.photobucket.com/user/jessechop/media/14457445_10154622819144783_243608702847168696_n_zp s54qiaza1.jpg.html)

I am also running 1.3 ratio rockers, 18lb valve springs and a milled head. Later on I plan to upgrade further.

Today I finished up the mock up. Now it is time to tear down, finish welding and paint. The goal for this summer is to see the bike run 60 mph

http://i144.photobucket.com/albums/r180/jessechop/14650570_10154690072254783_606678459611785865_n_zp sneioimuf.jpg (http://s144.photobucket.com/user/jessechop/media/14650570_10154690072254783_606678459611785865_n_zp sneioimuf.jpg.html)

http://i144.photobucket.com/albums/r180/jessechop/14610915_10154690072304783_1586318723721277742_n_z psun26ymng.jpg (http://s144.photobucket.com/user/jessechop/media/14610915_10154690072304783_1586318723721277742_n_z psun26ymng.jpg.html)

http://i144.photobucket.com/albums/r180/jessechop/14717081_10154690072219783_7334858318600108263_n_z pssfei1het.jpg (http://s144.photobucket.com/user/jessechop/media/14717081_10154690072219783_7334858318600108263_n_z pssfei1het.jpg.html)

Westboundbiker
10-23-2016, 8:06 AM
This thing is so silly and stupid...

It's perfect!

I'd love to see you get it running on the road, just so you can buzz right past people with a tiny little engine!