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manu
06-14-2014, 3:17 AM
So basically, I had the opportunity to purchase a 1987 sports there some time ...
I did some mods when I had the time, it is still not finished but it is on track :)

So some pictures of the thing.

Initially therefore a lil sports, with pieces that have been popular, there's a long time ...

https://burnedskin.000webhostapp.com//883_1/Photo0746.jpg

Go naked
https://burnedskin.000webhostapp.com//883_1/Photo0848.jpg


cutting sabers
https://burnedskin.000webhostapp.com//883_1/sabreAR2.jpg


Resealed with the holes in the plate (photo taken much later)
https://burnedskin.000webhostapp.com//883_1/sabreAR3.jpg

the naked granny!
https://burnedskin.000webhostapp.com//883_1/apoil1.jpg
https://burnedskin.000webhostapp.com//883_1/apoil2.jpg

So I wanted to remove the abominable and deliver advanced central control commands ... But it is too difficult to find these parts today.
So ... the central command of Iron after 2004 will do the trick.

preparation of materials to be welded to the frame, a piece of 25x25 full bar, drilled tapped formed.
https://burnedskin.000webhostapp.com//883_1/pegs1.jpg
https://burnedskin.000webhostapp.com//883_1/pegs2.jpg
https://burnedskin.000webhostapp.com//883_1/pegs3.jpg

All pointed up on the frame
https://burnedskin.000webhostapp.com//883_1/pegs4.jpg
https://burnedskin.000webhostapp.com//883_1/pegs5.jpg
https://burnedskin.000webhostapp.com//883_1/pegs6.jpg

Finish all welding after engine removal(Merci a Alex pour le coup de main) (http://www.forumsportster.com/t9862-Ma-deuxieme.htm?q=)
https://burnedskin.000webhostapp.com//883_1/pegs9.jpg
https://burnedskin.000webhostapp.com//883_1/pegs10.jpg
Ends with two anti-rust black coat ... no photo, but it's black :)


A small metal saddle that goes to cover later ...
https://burnedskin.000webhostapp.com//883_1/selle1.jpg
https://burnedskin.000webhostapp.com//883_1/selle2.jpg


As there will be no switch on the handlebars, moving them under the battery holder with the key.
https://burnedskin.000webhostapp.com//883_1/neiman1.jpg
https://burnedskin.000webhostapp.com//883_1/neiman2.jpg

New coil support
https://burnedskin.000webhostapp.com//883_1/bobine1.jpg
https://burnedskin.000webhostapp.com//883_1/bobine2.jpg


The bike was fitted with wide ties, I bought and resold original tees.
Cleaning triple clamps all widgets that exceed the grinder and a flap disc.
https://burnedskin.000webhostapp.com//883_1/tesfourche1.jpg
https://burnedskin.000webhostapp.com//883_1/tesfourche2.jpg

Ditto for the fork, on the lathe.
https://burnedskin.000webhostapp.com//883_1/fourche1.jpg
https://burnedskin.000webhostapp.com//883_1/fourche2.jpg
https://burnedskin.000webhostapp.com//883_1/fourche3.jpg

Installing a moon disc at the rear
https://burnedskin.000webhostapp.com//883_1/rouear.jpg

And manufacturing a stainless steel backplate to install a real brake :)
https://burnedskin.000webhostapp.com//883_1/rouear2.jpg
https://burnedskin.000webhostapp.com//883_1/rouear3.jpg
https://burnedskin.000webhostapp.com//883_1/rouear3.jpg
https://burnedskin.000webhostapp.com//883_1/rouear6.jpg

a small rear view pending more ...
https://burnedskin.000webhostapp.com//883_1/vuear.jpg

Then, tank.
Bought just a shell
https://burnedskin.000webhostapp.com//883_1/reso1.jpg
https://burnedskin.000webhostapp.com//883_1/reso2.jpg

Ok, I did not think to take pictures through when I started I rarely think to take pictures ...
Either cut something we imagine the stuff pointed the trick short welding etc ... and it was.
https://burnedskin.000webhostapp.com//883_1/reso3.jpg
https://burnedskin.000webhostapp.com//883_1/reso4.jpg
https://burnedskin.000webhostapp.com//883_1/reso5.jpg

A small cardboard template
https://burnedskin.000webhostapp.com//883_1/reso7.jpg

manu
06-14-2014, 3:20 AM
drawn on a sheet
https://burnedskin.000webhostapp.com//883_1/reso6.jpg

Cut, pointed ...
https://burnedskin.000webhostapp.com//883_1/reso9.jpg

welded and grinded
https://burnedskin.000webhostapp.com//883_1/reso11.jpg
https://burnedskin.000webhostapp.com//883_1/reso12.jpg

There's more than done the background with a low tunnel
https://burnedskin.000webhostapp.com//883_1/reso13.jpg


Leak test is solvent, found a small leak, rewelded in the process, re-test.
and ... done!

Zouuu in place ....
https://burnedskin.000webhostapp.com//883_1/reso14.jpg


To fix everything .... a small hole
https://burnedskin.000webhostapp.com//883_1/reso15.jpg

and a lil bung welded in this hole
https://burnedskin.000webhostapp.com//883_1/reso16.jpg

Alsmot done.
https://burnedskin.000webhostapp.com//883_1/reso17.jpg



After laying short progressive damping to the rear, lowering fork test with a temporary speed handlebar welded.
https://burnedskin.000webhostapp.com//883_1/rabaissefourche1.jpg

In fact, to be honest ... I had a handlebar quickly because I had planned another
http://www.forumsportster.com/t12605-Un-p-tit-guidon.htm?q=

Which ultimately will be replaced by still another handlebar :)
https://burnedskin.000webhostapp.com//883_1/guidon03.jpg
https://burnedskin.000webhostapp.com//883_1/guidon04.jpg

It goes front brake ...

manufacture of the plate with good big, solid scrap metal.
https://burnedskin.000webhostapp.com//883_1/freinav1.jpg
https://burnedskin.000webhostapp.com//883_1/freinav3.jpg
https://burnedskin.000webhostapp.com//883_1/freainav4.jpg

in place
https://burnedskin.000webhostapp.com//883_1/freinav5.jpg

Because I want a handlebar ultra stripped, I do not want master cylinder to the front.
I dug levers which I find very nice on the net, then deported master cylender.

https://burnedskin.000webhostapp.com//883_1/poignee01.jpg
https://burnedskin.000webhostapp.com//883_1/maitrecylav1.jpg

Come on, Rear fender!
Thus, a with a FL repro duckbill is cut is cut, is welded, is ground ...
https://burnedskin.000webhostapp.com//883_1/gardeboue2.jpg
https://burnedskin.000webhostapp.com//883_1/gardeboue3.jpg
https://burnedskin.000webhostapp.com//883_1/gardeboue4.jpg
https://burnedskin.000webhostapp.com//883_1/gardeboue5.jpg

A little filling
https://burnedskin.000webhostapp.com//883_1/gardeboue6.jpg


a small overview
https://burnedskin.000webhostapp.com//883_1/premierjet1.jpg
https://burnedskin.000webhostapp.com//883_1/premierjet2.jpg


A small tab for the choke, attached to the carb.
https://burnedskin.000webhostapp.com//883_1/pattechoke1.jpg
https://burnedskin.000webhostapp.com//883_1/pattechoke2.jpg

exhausts!

So .... stainless steel, industrial, 1 "1/2, with elbows, etc. ....
Preparation of flanges, a piece of 1 "3/4 and a piece of 1 1/2" (yes, the 1.75 is smaller than 1 "5, not funny? Are not able to agree :))

https://burnedskin.000webhostapp.com//883_1/echap01.jpg
https://burnedskin.000webhostapp.com//883_1/echap02.jpg

Welding
https://burnedskin.000webhostapp.com//883_1/echap03.jpg

And "Al dente Spaghetti Time" happened (and thank you to Alex for his flick temporary labor)
https://burnedskin.000webhostapp.com//883_1/echap04.jpg
https://burnedskin.000webhostapp.com//883_1/echap05.jpg
https://burnedskin.000webhostapp.com//883_1/echap06.jpg
https://burnedskin.000webhostapp.com//883_1/echap07.jpg
https://burnedskin.000webhostapp.com//883_1/echap08.jpg
https://burnedskin.000webhostapp.com//883_1/echap09.jpg

manu
06-14-2014, 3:20 AM
And yes, it's headlock and it takes time, everything is pointed, there's more than to weld everything.
And make the bracket legs too, and grinding and polishing all ... there's taf what!

Photos...

https://burnedskin.000webhostapp.com//883_1/tig1.jpg
https://burnedskin.000webhostapp.com//883_1/tig2.jpg
https://burnedskin.000webhostapp.com//883_1/pot006.jpg


re re ... change the battery holder as smaller than a lousy battery gel battery :)

https://burnedskin.000webhostapp.com//883_1/bacbatterie01.jpg
https://burnedskin.000webhostapp.com//883_1/bacbatterie02.jpg
https://burnedskin.000webhostapp.com//883_1/bacbatterie03.jpg

And finishing air filter bracket (with a big piece of 100mm tube lying around in a corner)

https://burnedskin.000webhostapp.com//883_1/filtreair01.jpg


And little job of the day, not much visual side in the end.
Changing the small cover next to the battery (which was ready to paint) and re modification (yet again) of the battery holder.
We saw an awful space that could allow flow from the fleet under the cover.
Details make the difference.

https://burnedskin.000webhostapp.com//883_1/cache02.jpg
https://burnedskin.000webhostapp.com//883_1/cache01.jpg
https://burnedskin.000webhostapp.com//883_1/cache03.jpg


https://burnedskin.000webhostapp.com//883_1/bacbatterie04.jpg
(on voit au passage la nouvelle connexion de masse aussi)
https://burnedskin.000webhostapp.com//883_1/bacbatterie06.jpg
https://burnedskin.000webhostapp.com//883_1/bacbatterie07.jpg

I also have to remanufacture a strap for the battery, the original one is now too short (a grinder steel sheet, Hopopop)
https://burnedskin.000webhostapp.com//883_1/bacbatterie05.jpg


Chrome is HD chrome....
Then,
I did a little test of blasting,
I Enjoy to change some of the gaskets (which stick and which file)
I Enjoy fun to replace the cams that are logically fall on the ground,
and clean up a bit all my stuff.

https://burnedskin.000webhostapp.com//883_1/cacheculbu01.jpg
https://burnedskin.000webhostapp.com//883_1/hautmloteur01.jpg
https://burnedskin.000webhostapp.com//883_1/distri01.jpg
https://burnedskin.000webhostapp.com//883_1/carterdistri01.jpg

manu
06-23-2014, 3:43 PM
Some small thing remounted after blasting,
new seals are never wrong.

https://burnedskin.000webhostapp.com/883_1/distrimicrob.jpg
https://burnedskin.000webhostapp.com/883_1/cachecuclusmicrob.jpg

Chromium is gone easily, but removing copper was very hard to do!
No nickel between the two apparently.
Cheap :)

The blasting gives a very very clean look!
And in case of oil stain, a little brake cleaner and everything is clean.

I'll maybe do the same thing on the exhaust, I'll do a test on a piece of tube in the coming days.

manu
06-30-2014, 10:28 AM
Little gizmo of the day, a mirror base, attached with tee screws.

https://burnedskin.000webhostapp.com/883_1/retro-0002.jpg
https://burnedskin.000webhostapp.com/883_1/retro-0001.jpg

manu
10-01-2014, 2:56 AM
Following my photos on a French forum,
I sold my gas tank.
So I redid another, slightly more radical.


http://i.imgur.com/mtWCtEO.jpg
http://i.imgur.com/VqSGcFF.jpg
http://i.imgur.com/3aokRUj.jpg


http://i.imgur.com/8EpB2mX.jpg
http://i.imgur.com/5jGwcTf.jpg
http://i.imgur.com/PuIpcCt.jpg


http://i.imgur.com/iwWUHH0.jpg
http://i.imgur.com/fZM6VEn.jpg

silicon bronz tig welded there.
http://i.imgur.com/cZlTwBr.jpg
http://i.imgur.com/L97MkdV.jpg


http://i.imgur.com/HIZE86p.jpg
http://i.imgur.com/Wrj9L01.jpg

patina
http://i.imgur.com/FMlOyZf.jpg
http://i.imgur.com/mxgMZ4H.jpg


Job done.

Ramzilla
10-01-2014, 6:12 AM
Holy shit! I almost didn't even click on this but this is some killer stuff. Keep it coming.

FantasticMrFox
10-09-2014, 4:21 PM
badass

manu
09-02-2015, 9:34 AM
Custom cable

https://burnedskin.000webhostapp.com/883_1/cable_custom1.jpg
https://burnedskin.000webhostapp.com/883_1/cable_custom2.jpg
https://burnedskin.000webhostapp.com/883_1/cable_custom3.jpg
https://burnedskin.000webhostapp.com/883_1/cable_custom4.jpg

manu
09-02-2015, 9:35 AM
https://burnedskin.000webhostapp.com/883_1/moto_elec001.jpg
https://burnedskin.000webhostapp.com/883_1/feuar-03.jpg
https://burnedskin.000webhostapp.com/883_1/filtre_cloche02.jpg
https://burnedskin.000webhostapp.com/883_1/filtre_cloche04.jpg
https://burnedskin.000webhostapp.com/883_1/feuar-01.jpg
https://burnedskin.000webhostapp.com/883_1/feuar-02.jpg
https://burnedskin.000webhostapp.com/883_1/filtreinox00.jpg
https://burnedskin.000webhostapp.com/883_1/21juillet2015.jpg

Sarge
09-02-2015, 12:59 PM
ahhh man that patina is beautiful!!!! How did you do it?

billybiltit
09-03-2015, 8:42 AM
top notch love all the fab work!
cool lookin sporty coming along here.

keep us posted,

leon

zappolo85
09-03-2015, 9:05 AM
Could You please show me where do you re-located front brake master cylinder?
I would do the same to my sporty...
Thank you so much.

tcainer
09-03-2015, 4:19 PM
Unbelievable work. Great job.

manu
09-04-2015, 1:55 PM
http://i.imgur.com/LlZ3vdi.gif



ahhh man that patina is beautiful!!!! How did you do it?
Blue patina for gun.



Could You please show me where do you re-located front brake master cylinder?
I would do the same to my sporty...
Thank you so much.

Under the regulator.

Buellbomb
09-05-2015, 2:41 AM
Nice work!

BNorton
09-05-2015, 10:53 AM
damnit i suck at life!

manu
09-02-2017, 3:13 AM
The bike is done since long time, for sale now...
But I update the topic with builds pictures...


https://burnedskin.000webhostapp.com/883_1/feuar-01.jpg
https://burnedskin.000webhostapp.com/883_1/feuar-02.jpg

https://burnedskin.000webhostapp.com/883_1/cable_custom1.jpg
https://burnedskin.000webhostapp.com/883_1/cable_custom2.jpg
https://burnedskin.000webhostapp.com/883_1/cable_custom3.jpg
https://burnedskin.000webhostapp.com/883_1/cable_custom4.jpg

https://burnedskin.000webhostapp.com/883_1/feuar-03.jpg
https://burnedskin.000webhostapp.com/883_1/filtre_cloche02.jpg
https://burnedskin.000webhostapp.com/883_1/filtreinox00.jpg
https://burnedskin.000webhostapp.com/883_1/filtre_cloche04.jpg
https://burnedskin.000webhostapp.com/883_1/moto_elec001.jpg


https://burnedskin.000webhostapp.com/883_1/21juillet2015.jpg
https://burnedskin.000webhostapp.com/883_1/selle.jpg
https://burnedskin.000webhostapp.com/883_1/amortopatine.jpg

https://burnedskin.000webhostapp.com/883_1/pegs_mx_1.jpg
https://burnedskin.000webhostapp.com/883_1/pegs_mx_2.jpg
https://burnedskin.000webhostapp.com/883_1/pegs_mx_3.jpg
https://burnedskin.000webhostapp.com/883_1/pegs_mx_4.jpg

manu
09-02-2017, 3:14 AM
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg00.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg03.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg05.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg06.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg07.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg10.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg14.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg15.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg16.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg17.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg23.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg27.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg29.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg30.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg31.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg32.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg33.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg34.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg36.jpg
https://burnedskin.000webhostapp.com/883_1/PhotosCim/boite4obourg37.jpg

manu
09-02-2017, 3:16 AM
to see other stuffs...
https://www.facebook.com/Burned-Skin-542919182513552/

manu
01-19-2018, 7:30 AM
the bike is for sale...