View Full Version : Baffle remove from 2000 sportster

01-08-2013, 11:58 AM
Hey all,

Was wondering if there is a procedure for pulling the baffles from a pair of 2000 Sportster mufflers?
Is it as simple as bashing them out or do I have to cut them out?

The mufflers are these style

Thanks in advance

01-08-2013, 12:02 PM
You really can't remove them without cutting the muffler apart. Just drill the center out of the baffle or use a sharpened 1/2in. or whatever size steel rod to punch a hole in it.

01-08-2013, 12:10 PM
Thanks Bro,

Not want I wanted to hear but it Is What it Is. I was hoping it was as easy as this http://www.youtube.com/watch?v=M1qFMC2mIxw.

So just grab a 1/2 piece of rebar and just jam it down?

01-08-2013, 12:21 PM
well it is that easy, that guy just did it, or you can get a large enough hole saw and do the same thing, you cut around the end there and it slides right out. I've done it on a set at the shop

01-08-2013, 12:34 PM
Well crap. I guess I stand corrected.

01-08-2013, 12:47 PM
didnt you just answer your own question when you posted up that video?

01-08-2013, 12:57 PM
didnt you just answer your own question when you posted up that video?
Exactly. Why ask a question you already have the answer to?

01-08-2013, 1:19 PM
While I thought i had my answer, it never hurts to get a second or third set of eyeballs on a problem. Especially when those eyes are allot more experienced than your own.

Thanks for the help guys.

01-08-2013, 1:51 PM
Never hurts to ask because some of us are totally wrong sometimes.


01-08-2013, 2:26 PM
As a complete side note WOO!!!!HOO!!!!!! 1 Mile :D